A failure mode, effects and criticality analysis-based method for formwork assessment and selection in building construction

Abu Dabous, S; Zadeh, T and Ibrahim, F (2024) A failure mode, effects and criticality analysis-based method for formwork assessment and selection in building construction. International Journal of Building Pathology and Adaptation, 42(5), pp. 1019-1040. ISSN 2398-4708

Abstract

Purpose: This study aims at introducing a method based on the failure mode, effects and criticality analysis (FMECA) to aid in selecting the most suitable formwork system with the minimum overall cost. Design/methodology/approach: The research includes a review of the literature around formwork selection and analysis of data collected from the building construction industry to understand material failure modes. An FMECA-based model that estimates the total cost of a formwork system is developed by conducting a two-phased semi-structured interview and regression and statistical analyses. The model comprises material, manpower and failure mode costs. A case study of fifteen buildings is analysed using data collected from construction projects in the UAE to validate the model. Findings: Results obtained indicate an average accuracy of 89% in predicting the total formwork cost using the proposed method. Moreover, results show that the costs incurred by failure modes account for 11% of the total cost on average. Research limitations/implications: The analysis is limited to direct costs and costs associated with risks; other costs and risk factors are excluded. The proposed framework serves as a guide to construction project managers to enhance decision-making by addressing the indirect cost of failure modes. Originality/value: The research proposes a novel formwork system selection method that improves upon the subjective conventional selection process by incorporating the risks and uncertainties associated with the failure modes of formwork systems into the decision-making process.

Item Type: Article
Uncontrolled Keywords: effects and criticality analysis; failure modes; fmeca-based model; formwork analysis; formwork systems; risk
Index terms: case study, direct cost, indirect cost, failure mode, statistical analysis, decision-making process, formwork, risk factor, estimate, manager, interview, accuracy, building construction, selection method, decision-making, methodology, construction project
Subjects: data science, financial and cost management, reliability engineering, practitioner, data collection methods, cost management, environmental hazards, building construction, decision analysis, production management, professional development, research methods, tendering, economics
Topics: Information Management, Engineering Principles, Research Practice, Project Management, Cost Management, Sustainability, Construction Technology, Procurement, Risk Management, Roles and Professions
Descriptive scope: 5 PCTEA

N.B. Descriptive scope is a count of how many of the five facets of empirical research are indicated by the words used in title, abstract and keywords. It is not intended as a judgement on the research; merely a count of the kind of word we would expect to indicate Phenomenon, Concepts, Theoretical framing, Empirical techniques, Analytical techniques. If all five are present, then a code of “5 PCTEA” will indicate this. If you feel the coding for this record is questionable, we welcome discussion around the terms we matched or the way we categorized them. The facet you would expect may not be coded, or a facet may be coded inappropriately. This can also bear on a larger question, of which facets should be treated as defining in construction management research. Please get in touch, and we will look at it. More details here