Plate-fin heat exchanger network modeling, design and optimization: A novel and comprehensive algorithm

Ramezanpour Jirandeh, R; Ghazi, M; Sotoodeh, A F and Nikian, M (2021) Plate-fin heat exchanger network modeling, design and optimization: A novel and comprehensive algorithm. Journal of Engineering, Design and Technology, 19(5), pp. 1017-1043. ISSN 1726-0531

Abstract

Purpose: The purpose of this paper is to present a novel and applied method for optimum designing of plate-finned heat exchanger network. Considering the total annual cost as the objective function, a network of plate-finned heat exchanger is designed and optimized. Design/methodology/approach: Accurate evaluation of plate-finned heat exchanger networks depends on different fin types with 10 different geometrical parameters of heat exchangers. In this study, fin numbers are considered as the main decision variables and geometrical parameters of fins are considered as the secondary decision variables. The algorithm applies heat transfer and pressure drop coefficients correction method and differential evolution (DE) algorithm to obtain the optimum results. In this paper, optimization and minimization of the total annual cost of heat exchanger network is considered as the objective function. Findings: In this study, a novel and applied method for optimum designing of plate-finned heat exchanger network is presented. The comprehensive algorithm is applied into a case study and the results are obtained for both counter-flow and cross-flow plate-finned heat exchangers. The total annual cost and total area of the network with counter-flow heat exchangers were 12.5% and 23.27%, respectively, smaller than the corresponding values of the network with cross-flow heat exchanger. Originality/value: In this paper, a reliable method is used to design, optimize parameters and the economic optimization of heat exchanger network. Taking into account the importance of plate-finned heat exchangers in industrial applications and the complexity in their geometry, the DE methodology is adopted to obtain an optimal geometric configuration. The total annual cost is chosen as the objective function. Applying this technique to a case study illustrates its capability to accurate design plate-finned heat exchangers to improve the objective function of the heat exchanger network from the economic viewpoint with the design of details.

Item Type: Article
Uncontrolled Keywords: geometrical parameters; heat exchanger network; loop-path method; optimization; plate-finned heat exchanger
Index terms: loop-path method, geometry, case study, total annual cost, plate-fin heat exchanger, geometrical parameter, industrial application, pressure drop, minimization, complexity, configuration, plate-finned heat exchanger, network modelling, evolution, methodology
Subjects: systems engineering, networking, research methods, algorithms, design practice, financial and cost management, fluid mechanics, innovation and technology management, data analysis and analytics, environmental science, mathematical modelling, mechanical systems, data collection methods
Topics: Sustainability, Engineering Principles, Research Practice, Cost Management, Digital Applications, Design Practice
Descriptive scope: 5 PCTEA

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