Strategic positioning of inventory to match demand in a capital projects supply chain

Walsh, K D; Hershauer, J C; Tommelein, I D and Walsh, T A (2004) Strategic positioning of inventory to match demand in a capital projects supply chain. Journal of Construction Engineering and Management, 130(6), pp. 818-826. ISSN 0733-9364

Abstract

Industrial buyers of capital facilities have experienced and continue to experience pressure to reduce facility design and construction lead time. This pressure arises both internally (due to successes in manufacturing lead time reductions) and externally (due to competitive forces including narrowing product delivery windows). This paper presents a case study detailing one owner's efforts to reduce the length and variability of delivery time for long-lead construction materials in order to improve overall project lead time. The owner adopted a long-term multiproject perspective, procuring material in advance of specific projects and holding it at a position in the supply chain selected to allow flexibility for customization. Reduction in lead time of 75% from order to delivery of the material resulted for individual projects within the owner's capital plan. As a result, the material was available at the construction site well in advance of its need for erection. To study if holding material at alternative locations in the supply chain could provide a better match between delivery quantities and the demand for erection, the supply chain was simulated. In this case study, demand information was imprecise, allowing only the quantity of material delivered to be considered rather than matching specific items to specific locations. Nonetheless, the results demonstrate the utility of simulation in the capital projects supply chain and the value of improving demand forecasts.

Item Type: Article
Uncontrolled Keywords: construction management; inventories; project management; simulation
Index terms: customization, inventory, case study, owner, construction material, capital project, delivery time, design and construction, lead time, project management, variability, construction site, window, product delivery
Subjects: contractual arrangements, product delivery, strategic project management, construction manufacturing, work location, building materials, data collection methods, statistical analysis, time analysis, project controls, sociology, inventory management, project management theory and practice, architectural elements
Topics: Procurement, Stakeholder Management, Research Practice, Project Management, Engineering Principles, Business Strategy, Time Control, Site Management, Supply Chain Management, Design Practice
Descriptive scope: 3 PCE

N.B. Descriptive scope is a count of how many of the five facets of empirical research are indicated by the words used in title, abstract and keywords. It is not intended as a judgement on the research; merely a count of the kind of word we would expect to indicate Phenomenon, Concepts, Theoretical framing, Empirical techniques, Analytical techniques. If all five are present, then a code of “5 PCTEA” will indicate this. If you feel the coding for this record is questionable, we welcome discussion around the terms we matched or the way we categorized them. The facet you would expect may not be coded, or a facet may be coded inappropriately. This can also bear on a larger question, of which facets should be treated as defining in construction management research. Please get in touch, and we will look at it. More details here