Using the HAZOP method to conduct a risk assessment on the dismantling of large industrial machines and associated structures: Case study

Joubert, F; Steyn, E and Pretorius, L (2021) Using the HAZOP method to conduct a risk assessment on the dismantling of large industrial machines and associated structures: Case study. Journal of Construction Engineering and Management, 147(1): 05020021, ISSN 0733-9364

Abstract

This paper presents a method that can be used to conduct a safety risk assessment prior to the dismantling of large bulk materials handling machines. The method was developed during a dismantling project that involved the decommissioning and dismantling of two shiploaders and two stacker reclaimers that had been in operation for more than 40 years. The hazard and operability (HAZOP) risk assessment method was selected as a suitable risk assessment method. A research gap related to the availability of suitable HAZOP guide words for the safe dismantling of these machines was identified early in this project. The research method included (1) confirming the appropriateness of the HAZOP risk assessment method for this application; (2) the development and testing of a context-specific set of guide words, with input from appropriate standards; (3) applying these guide words to the dismantling HAZOP for the shiploaders; (4) incorporating lessons learned into the guide words and process for the HAZOP for the stacker reclaimers; and (5) presenting a proposed set of guide words. The proposed set of guide words may be practically applied in any dismantling project that involves large outdoor machines where the dismantling process includes a significant amount of rigging and lifting.

Item Type: Article
Uncontrolled Keywords: demolition; dismantling; hazard and operability; materials handling machines; safety risk assessment
Index terms: lifting, lessons learned, decommissioning, case study, dismantling, risk assessment, testing
Subjects: financial risk, occupational health and safety management, renovation and retrofit, operations management, professional practice, data collection methods, professional development
Topics: Information Management, Cost Management, Engineering Principles, Site Management, Health and Safety, Research Practice
Descriptive scope: 3 PCE

N.B. Descriptive scope is a count of how many of the five facets of empirical research are indicated by the words used in title, abstract and keywords. It is not intended as a judgement on the research; merely a count of the kind of word we would expect to indicate Phenomenon, Concepts, Theoretical framing, Empirical techniques, Analytical techniques. If all five are present, then a code of “5 PCTEA” will indicate this. If you feel the coding for this record is questionable, we welcome discussion around the terms we matched or the way we categorized them. The facet you would expect may not be coded, or a facet may be coded inappropriately. This can also bear on a larger question, of which facets should be treated as defining in construction management research. Please get in touch, and we will look at it. More details here