Improved workflow for precast element design based on BIM and lean construction

Wang, Y; Thangasamy, V K; Tiong, R L K and Zhang, L (2022) Improved workflow for precast element design based on BIM and lean construction. Journal of Construction Engineering and Management, 148(8): 04022065, ISSN 0733-9364

Abstract

Prefabricated concrete has substantial merits regarding a cleaner environment and less rework. However, precast concrete design suffers from an inefficient workflow. In this research, a new workflow is proposed by combining lean construction (LC) and Building Information Modeling (BIM) based on the plan-do-check-act (PDCA) framework. First, the current state value stream is built to obtain the root causes of waste. Second, an automatic precast element design engine (APEDE), including parametric BIM libraries, precast element design tool, and link for BIM model and precast element design tool, is developed to facilitate the precast design process. Finally, future state maps are introduced, with key LC principles and APEDE implemented in three case studies. Results show that the time efficiency and total man-hours are improved by more than 68.75% and 5.95 h, respectively. The proposed framework could improve efficiency and enhance the interaction and collaboration between fabricators and engineers.

Item Type: Article
Uncontrolled Keywords: building information modelling; lean construction; plan-do-check-act; precast concrete design; value stream
Index terms: efficiency, lean construction, time efficiency, engineer, building information modelling, workflow, collaboration, design process, maps, precast concrete, case study, rework, interaction, value stream
Subjects: building materials, building construction, data collection methods, information systems, business, design methods, operations management, performance management, management, spatial and geospatial analysis, behavioral psychology, profession
Topics: Design Practice, Quality Management, Digital Applications, Research Practice, Value Management, Business Strategy, Site Management, Construction Materials, Project Management, Roles and Professions, Organizational Design
Descriptive scope: 3 PCE

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