Musculoskeletal disorder risk assessment in modern ready-made concrete formwork construction

Construction operations, particularly concrete formwork, pose significant risks of musculoskeletal disorders (MSDs) to workers. Previous studies have examined the MSDs associated with conventional job-built formwork. In light of the growing popularity of modern ready-made formwork systems, and the claim that such systems reduce MSDs, it is imperative that researchers characterize the activities associated with the use of these systems and offer empirical insight into their relationship with MSDs. In response to this need, this study aims to assess and compare MSD risks related to different modern formwork systems. Specifically, the Rapid Entire Body Assessment (REBA), a method for full-body postural ergonomic risk assessment, was used to study the ergonomic hazards of form workers during the installation and removal of horizontal modular and prefabricated or engineered formwork systems. The findings indicate that most formwork tasks and activities subject workers to medium to high MSD risks, necessitating preventive actions or imminent preventive actions. Modular formwork systems may subject workers to fewer hazardous ergonomic working conditions compared with prefabricated or engineered formwork systems. The findings provide an improved understanding of formwork activities and the MSD risks associated with ready-made formwork system construction, and provide a valuable resource for formwork designers and constructors dedicated to improving worker health and safety in formwork construction.