Automated spatial progress monitoring for asphalt road construction projects

(Embargoed until 1 Jan 2400) Construction progress monitoring allows schedule and/or cost deviations to be identified early enough to effectively implement corrective actions. At least 77% of transportation projects experience cost overruns, and as much as 75% of these overruns have been attributed to “real” construction management factors like progress monitoring. Progress is measured on road construction sites in terms of completion percentages at various activity and work package levels. This percentage is then used to identify schedule deviations and support the earned value analysis often used as the baseline for contractor progress payments. Unfortunately, the current methods for producing these completion percentages are not as correct or time efficient as they should be to enable effective project control. The objective of this research is to develop, test, and validate a novel solution for automatically producing completion percentages and progress status determinations that are more correct and time efficient than those generated in current practice. The proposed solution seeks to automatically detect incremental progress on road design layers in 3D as-built point cloud data generated using unmanned aerial photogrammetry and a novel data simulation approach. A parallel as-planned progress estimate is also automatically prepared using 4D information, and the progress status determinations are made by comparing the two results. This solution was tested on 15 datasets (13 simulated and 2 real-world) representing a variety of road designs and progress conditions. The method achieved an average 95% F1 score in layer detection on the real-world data, and mostly outperformed current practice in correctness. The automated processing of as-built and as-planned data to produce the progress estimate took 12 seconds for the real world data, which was indeed faster than the current practice equivalent. Although the research objectives were met, there remains room for further improvement, particularly in regards to the solution’s robustness to occlusions on the monitored surfaces.