Lean-digital transformation in prefabricated construction: A dynamic three-stage pathway configuration

Dang, P.; Zhang, T.; Niu, Z.; Gao, S.; Zhao, J. and Geng, L. (2026) Lean-digital transformation in prefabricated construction: A dynamic three-stage pathway configuration. Engineering, Construction and Architectural Management, 33(15), pp. 362-385. ISSN 0969-9988

Abstract

Purpose – This study explores how lean and digital technologies can be synergistically integrated to enhance prefabricated construction (PC), particularly under dynamic and complex conditions. It aims to address the research gap concerning the lack of configurational pathways that enable lean-digital synergy across different PC developmental stages. Design/methodology/approach – This study adopts a stage-based analytical framework to examine the evolution of lean-digital integration through three stages: primary, intermediate and advanced. A combination of Best-Worst Method (BWM) and fuzzy set Qualitative Comparative Analysis (fsQCA) is employed to identify and evaluate the multiple concurrent causal conditions that influence lean-digital transformation in the PC context. The robustness test is also conducted to validate the results. Findings – The analysis reveals that no single factor is sufficient to drive lean-digital transformation. Instead, success depends on specific configurations of multiple interrelated factors. At the primary stage, standardized management and digital information systems lay the groundwork. The intermediate stage emphasizes resource coordination and dynamic decision-making through intelligent operations. The advanced stage, however, focuses on delivering customer value and achieving industry–chain collaboration and continuous improvement. Originality/value – This study contributes to the theoretical development of lean–digital integration by identifying the dynamic and stage-specific causal pathways critical to transformation in PC. It offers actionable insights for industry stakeholders to strategically implement lean-digital transformation in the real-world, dynamic construction environments, promoting high-performance outcomes aligned with Construction 4.0. 2026

Item Type: Article
Uncontrolled Keywords: fsQCA; lean-digital transformation; pathway configuration; prefabricated construction
Index terms: collaboration, synergy, information system, construction 4.0, performance outcome, evolution, integration, continuous improvement, decision-making, transformation, digital technology, fuzzy set, coordination, analytical framework, configuration, qualitative comparative analysis, methodology
Subjects: data analysis and analytics, computing systems, decision analysis, decision-making and optimization, systems engineering, research methods, partnership management, value management, management, information systems, digital engineering, organizational analysis, performance measurement, environmental science, business
Topics: Digital Applications, Stakeholder Management, Business Strategy, Organizational Design, Project Management, Research Practice, Quality Management, Risk Management, Engineering Principles, Sustainability
Descriptive scope: 4 PCTA

N.B. Descriptive scope is a count of how many of the five facets of empirical research are indicated by the words used in title, abstract and keywords. It is not intended as a judgement on the research; merely a count of the kind of word we would expect to indicate Phenomenon, Concepts, Theoretical framing, Empirical techniques, Analytical techniques. If all five are present, then a code of “5 PCTEA” will indicate this. If you feel the coding for this record is questionable, we welcome discussion around the terms we matched or the way we categorized them. The facet you would expect may not be coded, or a facet may be coded inappropriately. This can also bear on a larger question, of which facets should be treated as defining in construction management research. Please get in touch, and we will look at it. More details here